HEPHAESTUS
Robot Inspection by Touch
Robots that see AND feel. Camera-based inspection catches 85% of defects. Add tactile sensing — 99.2%. Sub-millimeter precision. Touch catches what cameras structurally cannot.
DEFECT CATCH RATE
99.2%
TIER 2 // 05
CAMERAS MISS WHAT MATTERS
Manual QA costs $750K per year per production line. Camera-only systems plateau at 85% catch rate — missing hairline cracks, reflective surface anomalies, and subsurface defects entirely. What you can't photograph, you can't inspect.
- $750K
- ANNUAL QA COST PER LINE
- 85%
- CAMERA-ONLY CATCH RATE
- 30
- PARTS/HOUR MANUAL
VISION + TOUCH. GROUND TRUTH.
HEPHAESTUS fuses six research models into a single inspection pipeline. RGB, LiDAR, thermal, and tactile sensors converge through adaptive fusion. The robot sees, segments, understands language commands, feels surface topology at 0.5mm resolution, compares against CAD ground truth, and maintains compliant contact throughout.
MODULE CHAIN:RGB+LiDAR+Thermal+Tactile → HARMONIA → LOGOS → PROTEUS → TACTIS → ERGON → CHIRON
- 01
HARMONIA
Adaptive Sensor Fusion
Dynamically weights RGB, LiDAR, thermal, and tactile streams. Learns which modality matters most for each surface type and defect class.
- 02
LOGOS
Language-Guided Commands
Natural language task specification. "Inspect weld seam B7 for micro-cracks" becomes a structured inspection plan with sensor routing.
- 03
PROTEUS
Part Segmentation
Instance-level part decomposition. Every bolt, seam, edge, and surface region gets a persistent mask for targeted inspection.
- 04
TACTIS
0.5mm Tactile Sensing
GelSight-class tactile perception. Sub-millimeter surface topology mapping detects hairline cracks, texture anomalies, and subsurface voids invisible to cameras.
- 05
ERGON
CAD Deviation Analysis
Compares measured geometry against nominal CAD models. Flags dimensional drift, warping, and tolerance violations at micron-level precision.
- 06
CHIRON
Compliant Contact Control
Force-adaptive end-effector control. Maintains consistent probe pressure across curved, fragile, and irregular surfaces without damage.
FOR MANUFACTURING
Every production line running camera-only QA is leaving defects on the table. HEPHAESTUS closes the gap between visual inspection and ground truth — turning touch into a first-class sensor modality for autonomous quality assurance.
- 01120 parts/hour throughput — 4× manual inspection speed
- 02$112K annual cost vs $750K manual QA — 6.7× ROI in year one
- 03Aerospace, medical device, and precision manufacturing — where one defect means recall
KEY NUMBERS
- 99.2%
- DEFECT CATCH RATE
- 0.5MM
- TACTILE PRECISION
- 120P/HR
- INSPECTION THROUGHPUT
- $26B
- ADDRESSABLE MARKET
WHERE THE VALUE IS
| SMART MANUFACTURING QA | $14B |
|---|---|
| MICRO-FACTORY & PRECISION | $5B |
| AEROSPACE INSPECTION | $4B |
| MEDICAL DEVICE QA | $3B |
THE MOAT
Touch is ground truth. When a sensor is pressed against a surface, the measurement is more reliable than any camera. HEPHAESTUS inverts the perception hierarchy.
Feel first. See second.